Label Application and Palletising Cell

This Robotics and Drives original design is a compact cell that provides automation to the labelling and palletising of boxed products.

The process starts as boxes are in-fed to the system on a conveyor. Firstly they pass through two label applicators on the outskirts of the cell. When these boxes reach the robot pick position on the conveyor, the robot uses a vacuum gripper to pick the box. The robot presents the box between two parallel label applicators which have sensors to notify them when the box is present. Once the box has been labelled, it then palletises the box on one of the two pallet zones.

Through innovation, RDS designed a cell that had little or no downtime thanks to a dual pallet zone concept. A sliding door with sensors and read switches allow the full pallets to be unloaded while the robot continues to palletise in the other pallet zone. The robot is programmed to know which zone to palletise.

Safety interlock systems and lock boxes make this system a safe environment. It is programmed to only grant access when the cell is reset and immobilised.

This design has been produced with the capabilities of adopting any factory requirements and personalisation.

Specifications

  • Speed (Multiple Cases)

    Up to 20 case per minute
  • Payload

    Max 250kg (Larger Robot Available)
  • Footprint

    4.8m x 3.8m
  • Degree of Freedom

    4 axis
  • Configuration

    1 product infeed, 2 pallet station
  • Gripper Type

    Vacuum
  • Control System

    Allen Bradley, Siemens or Omron
  • Delivery Time

    From 6-8 weeks of final order
  • Cost

    Request quote

Features

  • Supports multiple conveyor types

    Integrates with multiple conveyor types including belt, roller and gravity conveyors.
  • Flexible Layout

    Configurable layout to adhere to factory requirements.
  • Minimal Footprint

    All cells are designed to have the smallest footprint possible.
  • Easy To Use Software

    Touch Screen HMI interface allows for easily programmed pallet patterns, sizes and layers.
  • CE Certified Safety System

    Safety fences, light curtains, safety scanners, interlocking technology and more all allow for a safe factory environment.
  • Multiple Gripper Options

    Choose from vacuum, clamp and grappler gripper types.
  • Fast Installation Time

    Pre-tested systems allow for fast factory installation times and minimal disruption and operational downtime.
  • Remote Diagnosis Available

    Our experienced engineers can log in remotely to diagnose any issues in an instant.
  • Easy System Integration

    Monitor the performance of your robot with access to statistics such as number of picks per hour, pallets completed per day, fault reports, etc.

Options

  • Option of two pallet zones to reduce downtime.
  • Robot options available depending on the requirements.
  • Multiple pick positions available.
  • Multiple product in-feed available with configurable conveyor accessories.

Request a Quote

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